engineering
For each project, being greenfield or brownfield, the design will be the first step for the plant construction and that requires the engineering of different parts like process, equipment, piping, electrical, instruments, civil and structure. Hence the design will be developed in following stages: Feasibility Study, The Basic Engineering, The FEED (Front End Engineering Design), and finally The Detail Engineering.
At the different stages of the project, the design will include:
At the different stages of the project, the design will include:
MEC is a dedicated multidisciplinary engineering team that offer the service of design engineering and provide its clients with the required engineering package, that gives a clear view on the project components, build-up, cost, and timeline.
Feasibility Study Stage
- Technical analysis and recommendation
- Preliminary Process Flow Diagram (PFD)
- Overall mass and heat balance
- Conceptual layout
- Preliminary execution schedule
- Investment cost estimation
BASIC ENGINEERING DESIGN STAGE
- Final Process Flow Diagram (PFD)
- Preliminary Process & Instrumentation Diagrams (P&ID)
- Specification and sizing of main process equipment
- Basic specification of main instruments
- Developed master layout with main equipment
- Detailed mass and heat balance
- Utility requirement and specification
FEED - THE FRONT END ENGINEERING DESIGN - STAGE
- Mechanical specification and datasheet of equipment
- Technical specification and datasheet of instruments
- Detailed Process & Instrumentation Diagrams (P&ID)
- Calculation notes and software simulation
- Detailed layout with equipment, piping, structure, electrical
- 3D model of plant
- Tendering documents
DETAIL ENGINEERING DESIGN STAGE
- Equipment fabrication drawing
- Piping network design and BOQ
- Structure detail design and BOQ
- Cause and effect diagram
- Fabrication and erection procedures
- Commissioning and start-up procedures
Over 40 years of experience, our partner JBAM has the expertise of conception, design, and construction of fertilizer plants. From granulation to micronutrient plants, from NPK to superphosphate, KAIROS has the expertise of:
- Design of equipment like granulators, dryers, cyclones, and others
- Process efficiency improvement
- Product quality enhancement
- Production management
- Plant reform and auditing
- Construction management and start-up